Carbonated Beverage Production Line
The carbonated beverage production line is used to produce PET bottled carbonated drinks with the volume ranging from 200ml to 2500ml. The processing flowchart is as follows:
Pretreatment→Mixing→Sterilizing→Filling→Second Sterilizing→Packing→CIP Cleaning
1. Water Pretreatment System
    a. The raw water could be totally purified after being filtered successively through Water Pretreatment EquipmentHollow-fiber UltrafilterReverse Osmosis Device.
    b. Dissolving syrup in Emulsion Tank to make syrup, then filtering the sugar syrup with Duplex Filter.
    c. Mixing purified water and dissolved syrup together according to a certain proportion in Mixing Tank.

carbonated drink

 

 

2. Mixing System
    a. After the water and syrup are mixed, then the important thing is to use Carbonated Beverage Mixer to mix water, syrup and CO2 all together.
    b. High Pressure Homogenizer is for the homogenization of fluid material under high pressure involving the subdivision and dispersion of particles or droplets into micron sizes, making the taste of carbonated beverage purer.
3. Sterilization System
The material then should be sterilized by UHT flash sterilizer unit to kill the microorganism in the material. Carbonated beverage is treated at 121~137℃ by UHT sterilizer to keep the temperature for 5~30s. There are Tube Type UHT Sterilizer and Plate Type UHT Sterilizer for you to choose.
4. Filling System
Sterilized carbonated beverage after cooling to 85~92℃ should be sent into Carbonated Beverage Filling Machine which integrates washing, filling, capping together.
 

 

5. Second Sterilization System
In order to kill residual microorganism, carbonated beverage should proceed with second sterilization after they are filled and capped.
a. Once bottles are filled and capped through carbonated beverage filling machine, they come into Bottle Reverse Sterilizer to sterilize the mouth and cap of bottles, preventing tiny pollution.
b. Next, for totally complete sterilization of products, bottles would go through Continuous Spraying Sterilizer, orWater Soaking Sterilizer. In addition, following second sterilization machines are also available: Lateral Spraying & Pulsing Sterilization Kettle, Revolving/Static Spraying Sterilization Kettle, and Hot Water Revolving (Static) Sterilization Kettle.

 

carbonated drink produced by carbonated beverage mixer

 

6. Packaging System
Packaging is the final process for the whole production line.
a. Using Shrink-sleeve Labeling Machine to label for many shapes of bottles by changing different molds.
b. Using Ink Jet Printer to print production date on bottle body or cap.
c. Sleeve Shrink Wrapping Machine is to pack carbonated beverage or other beverages with shrinking film in 9 or 12 bottles a batch, preventing products from pollution and breaking.
d. Wrap around Case Packer is to pack bottles of carbonated beverage or other beverages in cartons. Its packing speed is up to 15~18 cartons each minute.
 

7. CIP Cleaning System
Processing machines and pipelines will produce some sediment after use, so they should be cleaned timely and thoroughly. CIP cleaning system is applied to cleaning the interior surfaces of pipes, vessels, process equipment, filters and associated fittings without disassembly. According to customers' scale of operation, there are two types of CIP cleaning system to choose: Integral type CIP Cleaning System, and Split type CIP Cleaning System.

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Email:beverageequipment@hotmail.com
Tel: 86-0371-65950309
Fax: 86-0371-65950309
Address: JinShui Avenue, ZHENGZHOU, Henan Province,CHINA, 450000